TEP 60-3612UIR

DC/DC Railway Converter • Ultra-wide 12:1 input voltage range 9–75, 14–160 VDC • Compact 2.3”x1.45”x0.5” standard package (quarter brick) • • Bus pin to easily extend hold-up time • Qualification for fire behavior according to EN 45545-2 • Operating temperature range –40°C to +75°C TEP 60UIR Series, 60 Watt EN 50155 and EN 61373 approval for railway applications • • • I/O-isolation 3‘000 VAC • 3-year product warranty High efficiency up to 91% Adjustable output voltage, Remote On/Off and adjustable under voltage lockout UL 62368-1 IEC 62368-1 The TEP 60UIR is a series of high performance 60 Watt railway DC/DC converters with ultra wide 12:1 input voltage range featuring a compact ¼ brick (2.3”x1.45”x0.5”) metal package. The ultra wide input allows the converter to act as an all-in-one solution if different voltage ranges have to be covered in the same application, resolving the issue of having multiple different converters installed. An internal circuit implemented in these modules helps to extend the hold-up time with ease as it eliminates the need of expensive high voltage capacitors to cover the full input range. With only a 25V capacitor (independent of the input voltage) the whole input range can be covered effectively reducing cost, size and inrush current. All models are approved for railway applications according to EN 50155, EN 61373, EN 45545-2 and offer standard features such as high efficiency up to 91%, an operating temperature range of -40° to +75°C and an I/O-isolation voltage of 3’000 VAC. An adjustable under voltage lockout function, remote on/off and adjustable outputs round out the features and ensure that these converter modules fit in any application setup. Models Order Code Input Voltage Range TEP 60-3611UIR Output Voltage Output Current Efficiency nom. (adjustable) max. typ. 5 VDC (4.0 - 5.5 VDC) 12'000 mA 89 % 12 VDC (9.6 - 13.2 VDC) 5'000 mA 89 % 15 VDC (12.0 - 16.5 VDC) 4'000 mA 90 % 24 VDC (19.2 - 26.4 VDC) 2'500 mA 90 % 48 VDC (38.4 - 52.8 VDC) 1'250 mA 91 % TEP 60-7211UIR 5 VDC (4.0 - 5.5 VDC) 12'000 mA 89 % TEP 60-7212UIR 12 VDC (9.6 - 13.2 VDC) 5'000 mA 89 % 15 VDC (12.0 - 16.5 VDC) 4'000 mA 89 % 24 VDC (19.2 - 26.4 VDC) 2'500 mA 90 % 48 VDC (38.4 - 52.8 VDC) 1'250 mA 90 % TEP 60-3612UIR TEP 60-3613UIR TEP 60-3615UIR 9 - 75 VDC (36 VDC nom.) TEP 60-3618UIR TEP 60-7213UIR TEP 60-7215UIR TEP 60-7218UIR www.tracopower.com 14 - 160 VDC (72 VDC nom.) December 5, 2023 Page 1 / 5 TEP 60UIR Series, 60 Watt Options TEP-HS2 - Optional Heat Sink: www.tracopower.com/products/tep-hs2.pdf TEP-HS4 - Optional Heat Sink: www.tracopower.com/products/tep-hs4.pdf - Optional Heat Sink with large profile: www.tracopower.com/products/tep-hs3.pdf - Optional Heat Sink with large profile: www.tracopower.com/products/tep-hs5.pdf - Optional model with 28 VDC / 2'150 mA Output and 9 - 75 VDC Input on demand (backorder with MOQ - Optional model with 53 VDC / 1'140 mA Output and 9 - 75 VDC Input non stocking item) - Optional model with 28 VDC / 2'150 mA Output and 14 - 160 VDC Input - Optional model with 53 VDC / 1'140 mA Output and 14 - 160 VDC Input - Optional models with inverse Remote On/Off function (passive = off) Input Specifications Input Current 20 mA typ. 17 mA typ. 100 VDC max. (1 s max.) 185 VDC max. (1 s max.) 7.3 VDC min. / 7.7 VDC typ. / 8.1 VDC max. 10 VDC min. / 11 VDC typ. / 12 VDC max. (The Start-up voltage as well as the Shutdown voltage can be adjusted by a resistor between UVLO and -Vin pins. See application note: www.tracopower.com/overview/tep60uir) 36 Vin models: 12'000 mA (fast acting) 72 Vin models: 8'000 mA (fast acting) (The need of an external fuse has to be assessed in the final application.) Internal Pi-Type - At no load 36 Vin models: 72 Vin models: 36 Vin models: 72 Vin models: 36 Vin models: 72 Vin models: Surge Voltage Under Voltage Lockout Recommended Input Fuse Input Filter Output Specifications Output Voltage Adjustment Voltage Set Accuracy Regulation Ripple and Noise (20 MHz Bandwidth) Capacitive Load Minimum Load Temperature Coefficient Hold-up Time - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep60uir Output power must not exceed rated power! ±1% max. 0.1% max. 0.1% max. 5 Vout models: 75 mVp-p typ. (w/ 1 µF X7R || 22 µF poscap) 12 Vout models: 100 mVp-p typ. (w/ 22 µF X7R) 15 Vout models: 100 mVp-p typ. (w/ 22 µF X7R) 24 Vout models: 200 mVp-p typ. (w/ 4.7 µF X7R) 28 Vout models: 200 mVp-p typ. (w/ 4.7 µF X7R) 48 Vout models: 300 mVp-p typ. (w/ 2.2 µF X7R) 53 Vout models: 300 mVp-p typ. (w/ 2.2 µF X7R) 5 Vout models: 24'000 µF max. 12 Vout models: 4'200 µF max. 15 Vout models: 2'700 µF max. 24 Vout models: 1'100 µF max. 28 Vout models: 780 µF max. 48 Vout models: 260 µF max. 53 Vout models: 220 µF max. Not required ±0.02 %/K max. 10 ms min. (acc. to EN 50155 Class S2, see application note for BUS connection: www.tracopower.com/overview/tep60uir) All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com December 5, 2023 Page 2 / 5 TEP 60UIR Series, 60 Watt Start-up Time Short Circuit Protection Output Current Limitation Overvoltage Protection Transient Response 75 ms typ. / 100 ms max. Continuous, Automatic recovery 120 - 140% of Iout max. 120 - 135% of Vout nom. 250 µs typ. (25% Load Step) - Response Time Safety Specifications Standards EN 62368-1 IEC 62368-1 UL 62368-1 EN 50155 www.tracopower.com/overview/tep60uir PD 2 OVC II - IT / Multimedia Equipment - Railway Applications - Certification Documents Pollution Degree Over Voltage Category EMC Specifications EMI Emissions - Conducted Emissions - Radiated Emissions External filter proposal: EMS Immunity - Electrostatic Discharge Air: Contact: - RF Electromagnetic Field - EFT (Burst) / Surge Ext. input component: - Conducted RF Disturbances - PF Magnetic Field Continuous: 1 s: EN 50121-3-2 (EMC for Rolling Stock) EN 55032 class A (with external filter) EN 55032 class B (with external filter) EN 55032 class A (with external filter) EN 55032 class B (with external filter) www.tracopower.com/overview/tep60uir EN 50121-3-2 (EMC for Rolling Stock) EN 55024 (IT Equipment) EN 55035 (Multimedia) EN 61000-4-2, ±8 kV, perf. criteria B EN 61000-4-2, ±6 kV, perf. criteria B EN 61000-4-3, 20 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria B 36 Vin models: 2 x KY 220 µF 72 Vin models: 2 x KXJ 150 µF EN 61000-4-6, 10 Vrms, perf. criteria A EN 61000-4-8, 100 A/m, perf. criteria A EN 61000-4-8, 1000 A/m, perf. criteria A General Specifications Relative Humidity Temperature Ranges Power Derating 95% max. (non condensing) –40°C to +75°C +105°C max. –55°C to +125°C Depending on model See application note: www.tracopower.com/overview/tep60uir 110°C typ. (Automatic recovery at 95°C typ.) - Operating Temperature - Case Temperature - Storage Temperature - High Temperature Over Temperature Protection Switch Off Cooling System Sense Function - Protection Mode Remote Control - Voltage Controlled Remote (passive = on) - Off Idle Input Current - Remote Pin Input Current Natural convection (20 LFM) 10% max. of Vout nom. (If sense function is not used, sense pins must be connected to corresponding polarity output pins.) On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin 3 mA typ. -0.5 to 1.0 mA (Optional models with inverse Remote On/Off function (passive = off)) All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com December 5, 2023 Page 3 / 5 TEP 60UIR Series, 60 Watt Altitude During Operation Switching Frequency Insulation System Working Voltage (rated) Isolation Test Voltage - Input to Output, 60 s - Input to Case, 60 s - Output to Case, 60 s Isolation Resistance Isolation Capacitance Reliability Washing Process - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF Environment - Vibration - Mechanical Shock - Thermal Shock - Flammability 5'000 m max. 160 - 200 kHz (PWM) 180 kHz typ. (PWM) Reinforced Insulation (72 Vin models) Basic Insulation (36 Vin models) 220 VAC 3'000 VAC (72 Vin models) 2'250 VDC (36 Vin models) 1'500 VAC (72 Vin models) 1'600 VDC (36 Vin models) 1'500 VAC (72 Vin models) 1'600 VDC (36 Vin models) 1'000 MΩ min. 1'000 pF max. 738'000 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf MIL-STD-810F EN 61373 EN 61373 MIL-STD-810F EN 45545-2 www.tracopower.com/info/en45545-declaration.pdf Housing Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Alu base-plate w. plastic case Silicone (UL 94 V-0 rated) Copper Nickel (2 - 3 µm) Tin (3 - 5 µm), matte Plastic Case PCB Mount THD (Through-Hole Device) Quarter-Brick Lead-Free Wave Soldering 260°C / 6 s max. 64 g Weight Thermal Impedance 8.3 K/W typ. (without heatsink) 7.4 K/W typ. (with heatsink TEP-HS2) 7.4 K/W typ. (with heatsink TEP-HS4) 6.2 K/W typ. (with heatsink TEP-HS3) 6.2 K/W typ. (with heatsink TEP-HS5) www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) 83f33b01-a468-4326-85f7-d2f7813d4e6d - Case to Ambient Environmental Compliance - REACH Declaration - RoHS Declaration - SCIP Reference Number Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep60uir All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com December 5, 2023 Page 4 / 5 TEP 60UIR Series, 60 Watt Outline Dimensions 36.8 Pinout 3 10 2 9 3.6 (0.43) (0.14) 10.8 (4x 0.15) 5.3 4x 3.81 (0.21) (1.45) 12.7 Pin Function (0.50) 1 –Vin (GND) 2 Remote On/Off 3 +Vin (Vcc) 4 –Vout 5 –Sense 6 Trim 7 +Sense 8 +Vout 1 (2.00) 50.8 (1.86) 47.24 (2.28) 57.9 Screw 2x M3x0.5 Bottom view 8 7 6 5 9 Bus 10 UVLO 4 4x 3.81 5.3 5.1 (4x 0.15) (0.21) (0.2) 26.16 (1.03) Pin (4, 8): 1.5 (0.06) Pin (other): 1.0 (0.04) Dimensions in mm (inch) Tolerances: x.x ±0.5 (±0.02) x.xx ±0.25 (±0.01) Pin diameter ±0.1 (±0.004) Screw lock torque: Max. 0.34 N·m (3.5 kgf·cm) © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. 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